Multi-Configuration Powertrain Test Bench

The test bench enables testing of complete powertrains up to 4WD configurations or individual components (e.g. eDrives or gearboxes) from conventional, hybrid and electric vehicles. The driving resistances are simulated by four dynamic eDrives. The input is carried out either by the device under test (DUT) or a dynamic eDrive of the test bench. Highly dynamic high-voltage battery simulators are used to supply the DUT with electrical energy. A comprehensive range of test bench equipment is available for operating and analysing modern drivetrains.
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Contact

Dr.-Ing. Nicolai Stegmaier

Ph.: +49 711 685-65662

Testing Options

Range of Services

Technical Data

Test Bench Equipment

Testing Options

Range of Services

  • Initial commissioning
  • Efficiency measurements (mechanical and electrical)
  • Testing of durability, application and function
  • Investigation of dynamic behavior as well as thermal and vibrational effects
  • Hardware-in-the-loop testing
  • Wide range of special tests

We are happy to take on the design, construction and production of individual test item adaptations.

Technical Data

Input eDrive

 

Power, max. 600 kW
Torque, max. 1.300 Nm
Speed, max. 8.000 1/min
Dynamic 113.000 1/min/s
   

Alternative input eDrivewith step-up gearbox

 
Power, max. 600 kW
Torque, max. 520 Nm
Speed, max. 20.000 1/min
   
   
Output eDrives (4x)

 

Power, max. 450 kw
Torque, max. 4.500 Nm
Speed, max. 3.000 1/min
Dynamic 40.000 1/min/s
   

Battery simulator

 
Power, max. 1.160 kW
Voltage range 0…1.000 V
Current, max. 1.600 A
Dynamic 2.000 V/ms

Test Bench Equipment

  • Hardware-in-the-loop simulation environment
  • Common tools for remaining bus simulation, diagnosis and application
  • Comprehensive range of measurement technology (mechanical, electrical including high-voltage, hydraulic, thermal)
  • Conditioning and media supply
  • Test cell cooling and combustion air conditioning
  • High-resolution vibration measurement technology
  • Early damage detection system
  • Operational balancing device